The FGS-1600 delivers consistent output with less downtime, lower energy use, and longer-lasting components. It’s built for non-stop performance, day in and day out.
With a capacity of 30,000 tortillas per hour at 25 cm and 19,200 per hour at 30 cm, this line keeps pace with the highest production demands. Whether you’re scaling up or replacing outdated systems, the FGS-1600 is engineered to match your ambition — and grow with it.
85% OEE, No Shimming
FGS1600
Servo-electric. Zero Shimming. 85% OEE.
The most advanced tortilla line we’ve ever built.
FGS-1600
The New Standard in Tortilla Production.
FGS is a European manufacturer of high-end production lines, built specifically for the tortilla industry. Our servo-electric press sets a new satndar: no shimming, no downtime, just precision and reliability. We’re here to bring you cleaner, smarter, more efficient way to produce your tortillas
Tortilla Production
Traditional Systems vs FGS
Traditional Systems
Hydraulics
Forced controlled quality,
Risk: Hydraulic oil above product
Manual shimming
Frequent downtime at start-up or recipe change.
~65% OEE
Lower efficiency, more interruptions, lower ROI.
Expensive spare parts
Higher costs and slower repairs when things break.
FGS System
Servo-electric precision
Low noise, Less energy consumption,
Distance controlled quality
No Shimming
Automatic start, no shimming, Operator easy adjustable, Size correction if wanted on HMI, No downtime
85% OEE
We guarantee a minimum 85% OEE
Lower service costs
focus on lowest total cost of ownership
Overall Equipment Effectiveness
No More
Adjustments.
Ever.
The press
No Shimming
Servo-electric
The heart of the FGS-1600: a high-performance, fully electric press delivering 60 tons of force with 0.01 mm precision. Designed for continuous production and maximum consistency — no hydraulics, no compromise.
Say goodbye to manual adjustments. The FGS-1600 eliminates shimming entirely by using advanced servo control — keeping every press cycle perfectly aligned, every single time.
Unlike traditional hydraulic systems, the FGS-1600 runs on a fully servo-electric drive. That means faster response, higher accuracy, lower energy use, and cleaner, safer operation — built for the future of food production.
Engineered for
High-Capacity
Environments
85% OEE. That’s
Not a Claim
It’s a Reality.
85% OEE & No Shimming. That’s not a claim — it’s a reality.
Where the industry average stalls at 65%, the FGS-1600 pushes far beyond. Higher output. Fewer stops. No shimming. More peace of mind.Every component is engineered for optimal uptime and efficiency, helping you maximize every production hour — without compromise.
Precision Baking, Clean Cooling
The FGS-1600 oven offers even heat distribution across 3 levels at up to 270°C, with intelligent burner control for energy efficiency & lowest noise level.
The 13-level cooling tower ensures smooth, hygienic cooling — with smart features for easy cleaning and jam-free operation.
The Best Decision We’ve Made in Years.
The integrated vision system inspects every tortilla in real time, detecting deviations with 0.12 mm precision and optional AI support for trend analysis and auto-correction.
The counter stacker handles 4 to 6 rows with ease, offering pneumatic or electric control for accurate, jam-free stacking — fully synchronized with the line.
The press
The heart of the FGS-1600: a high-performance, fully electric press delivering 60 tons of force with 0.01 mm precision. Designed for continuous production and maximum consistency — no hydraulics, no compromise.
No Shimming
Say goodbye to manual adjustments. The FGS-1600 eliminates shimming entirely by using advanced servo control — keeping every press cycle perfectly aligned, every single time.
Servo-electric
Unlike traditional hydraulic systems, the FGS-1600 runs on a fully servo-electric drive. That means faster response, higher accuracy, lower energy use, and cleaner, safer operation — built for the future of food production.
See the Power of
No Shimming
Experience flawless alignment, faster setup, and higher output all without manual adjustments.
